MINI Cooper
Rear Brake Pads Replacement Guide
How to change the rear disc brake pads on
a 3rd generation 2014 to 2020 MINI Cooper with the part numbers.
2019 MINI Rear Wheel |
Slightly Loosen Lug Bolts |
Raise Rear of Car |
This automotive
maintenance tutorial was specifically written to assist owners of the 3rd
generation (2014, 2015, 2016, 2017, 2018, 2019 and 2020) MINI Cooper in
changing the rear disc brake pads and lubricating the caliper slider pins. Owners of other MINI models or some smaller BMW vehicles such as the Cooper S, "JCW" John Cooper Works, Convertible, Hatch, Clubman, One, One First, One D, Coupe, Roadster, Countryman, Paceman, 3 Series, 318i, 328i, 320i, 323i, 325i, 330i, 340i, 230i, M240i, M2, M3, M4, i3, 228i, 230i, 128i, 135i, Z3, Z4 and Z8 may also find these DIY instructions to be helpful. The tools and other items needed to complete this procedure include a lug nut wrench or a 17mm socket with a 1/2" drive breaker bar, a floor jack, two jack stands, a 14mm socket with a 3/8" drive ratchet, a 17mm wrench, a disc brake piston tool such as the Lisle 28600 or a pair of needle nose pliers and a tube of brake caliper grease. A few compatible replacement sets of new rear brake pads with their part numbers include the following: Power Stop 17-1800, Power Stop 16-1800 Z16, EBC Brakes UD1800 and ProForce CRD1800-2017-141029. |
||
|
||
Spin Off Five Lug Bolts |
5 Lug Bolts Removed |
Caliper, Bracket, Rotor |
The first few steps
are to drive the car on to a level surface, place the transmission into park
and turn off the ignition. Make sure the emergency / parking brake is not engaged. If the parking brake is engaged, you will not be able to pull the rear calipers off the old pads and out of the bracket. Place wheel chocks on both sides of the front tires to prevent the car from moving. Slightly loosen the five lug bolts on the rear wheel by turning them 1/4 to 1/2 turn in the counterclockwise direction with a lug nut wrench or a 17mm socket with a 1/2" breaker bar or ratchet. Carefully raise the rear of the car with the floor jack and securely support it with at least two jack stands. Spin out the five lug bolts and set them aside in a safe place. Carefully pull the rear wheel off and set it aside. I prefer to only work on one side of the car at a time to keep three tires on the ground for extra safety. Once the rear wheel is out of the way, you'll be able to see the caliper, bracket, rotor and the suspension. |
||
Loosen Lower Bolt |
Loosen Upper Caliper Bolt |
Spin Out Top Bolt |
Loosen the lower
caliper bolt by turning it in the clockwise direction (as seen from the
outside of the car) with the 14mm socket and a 3/8" drive ratchet. Then remove the upper caliper bolt by turning it in the clockwise direction (as seen from the outside of the vehicle) with the 14mm socket and a 3/8" drive ratchet. If the caliper slider pins move as you are attempting to loosen the caliper bolts, use a 17mm wrench to hold them in place. |
||
Spin Out Bottom Bolt |
Disconnect Wear Sensor |
Sensor Removed |
Spin out the two
caliper bolts and set them aside in a safe place. Move to the rear of the caliper and locate the wear sensor wire. Carefully slide the wear sensor out of the rear of the inner brake pad. Tuck away the sensor and the wire in a safe place to prevent it from being damaged. |
||
Pull Off Brake Caliper |
Remove Old Outer Pad |
|
Carefully pull the
brake caliper out of the bracket and off the old pads. Pull the old outer pad out of the bracket. |
||
Remove Old Inner Pad |
Pad Abutment Clips |
Replace Abutment Clips |
Pull the old inner
brake pad out of the bracket. If your new set of brake pads includes a bag of replacement brake hardware, remove the old pad abutment or "anti-rattle" clips out of the top and bottom of the bracket. Clean off the bracket, rotor and lug stud holes with some CRC brake parts cleaner spray. Apply a small amount of brake parts lubricant grease to the pad abutment clips and the bracket where they will come in contact with each other. Push the new pad abutment clips into the top and bottom of the bracket. Make sure the clips are fully seated. If you've been experience shuddering or vibrations in the rear end of the car while braking, you may need to replace the rotors with new rotors. To replace the rotors, remove the Torx set screw on the outer face, remove the two bolts on the back side of the bracket, remove the bracket and slide off the old rotor. If you have trouble removing the old rusted on rotor, hit it with a rubber mallet a few times to loosen it. |
||
Pull Out Caliper Slider Pins |
Lubricate & Replace Pins |
Disc Brake Piston Tool |
In order for the
caliper to operate smoothly, the two caliper slider pins or "guide bolts"
need to be well lubricated. Pull the caliper slider pins out of their rubber dust boots attached to the bracket. Apply a thin layer of brake caliper grease to the smooth parts of each pin. Push the pins back into place in their rubber dust boots. Spin the pins around a few times to help spread the grease. |
||
|
||
Screw In Caliper Piston |
Use Needle Nose Pliers |
Install New Inner Pad |
In order for the
caliper to fit over the thicker new brake pads, the piston needs to be
retracted. The MINI Cooper is equipped with screw-in type rear caliper pistons. I recommend using a disc brake piston tool such as the Lisle 28600 to retract the pistons. If you are in a pinch, you could also use a pair of needle nose pliers. Continue rotating the caliper piston in the clockwise direction until it is just about flush with the rubber dust boot that surrounds it. To check the brake fluid level in the reservoir, you'll need to remove a few screws, bolts and two plastic covers in the engine bay. Check out my MINI Cooper Brake Fluid Reservoir & 12V Battery Access Guide. |
||
Sensor & Wire |
Install New Outer Pad |
Lower Caliper Over Pads |
Install the new
inner and outer brake pads into the bracket. Push the two pads together until they are flush against the rotor. Lower the caliper over the new pads and into the bracket. |
||
Line Up Wear Sensor |
Sensor Installed |
Spin In Top Caliper Bolt |
Carefully slide the
wear sensor back into place on the inner brake pad. Spin in the two caliper bolts a few turns by hand in the counterclockwise direction (as seen from the outside of the car) to help prevent them from becoming cross threaded. |
||
Spin In Bottom Bolt |
Tighten Upper Bolt |
Tighten Lower Bolt |
Tighten the two
caliper bolts in the clockwise direction (as seen from the outside of the
car) to just past hand tight. The torque specification in the service manual for the rear caliper bolts is 35 Nm (25 lb-ft) of torque. It would be best to use a torque wrench to properly tighten the caliper bolts. Double check that both caliper bolts are tight before moving on to the next steps. (If you don't want to replace the "microencapsulated" bolts, just apply a small amount of Loctite Blue medium strength thread locking liquid to the old bolts.) |
||
Rubber Valve Cap |
Brake Fluid Bleeder Valve |
Brake Fluid Reservoir |
If your brake pedal has been feeling soft or spongy, you may have a some air bubbles or water in the brake lines. It would be best to bleed the brake lines at this time. The brake fluid bleeder valve is located on the back side of the caliper just below the top caliper bolt. |
||
Replace Rear Wheel |
Spin In 5 Lug Bolts |
Slightly Tighten Lug Bolts |
Replace the rear
wheel and spin in the five lug bolts a few turns by hand in the clockwise
direction to help prevent them from becoming cross threaded. Slightly tighten the lug bolts in a criss-cross or star pattern with the 17mm socket and a 1/2" breaker bar or a tire iron. |
||
Lower Car From Stands |
Tighten Lug Bolts |
Rear Brake Pads Replaced |
Carefully lower the
vehicle from the jack stands by using the floor jack. Continue tightening the lug bolts in the clockwise direction to about 1/4 turn past hand tight. It would be best to use a torque wrench to tighten the lug bolts to the 101 lb-ft (140 Nm) specification listed in the owner's manual. Sit in the front seat of the car and firmly pump the brake pedal a few times to restore the brake line pressure. Check the level in the brake fluid reservoir. If the level is low, add some fresh DOT 4 brake fluid. Be sure to record the brake pad change in your vehicle's service records. For more,
check out all of my
MINI Cooper DIY Repair & Maintenance Guides. |
If you found this guide to be helpful,
please consider making a small donation by clicking on the PayPal.com
"Donate" button located to the right of this paragraph. Thank you!
(Note: I am not a registered charity. Donations are not tax deductible.) |
Copyright 2024 © PaulsTravelPictures.com
All Rights Reserved ®
Paul's Travel Pictures is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. |
Privacy Policy About Paul & Author Contact Info