Paul's Travel Pictures

Acura MDX Alternator Replacement Guide
How to replacing a failing or dead alternator in a 1st generation 2001 to 2006 Acura MDX SUV with the part numbers.

Main Menu            Home           Digital Cameras

Misc. Pictures            Articles            My Blog

Acura-MDX-Alternator-Replacement-Guide-001
VTEC 3.5L V6 Engine
Acura-MDX-Alternator-Replacement-Guide-002
Left - Passenger Side
Acura-MDX-Alternator-Replacement-Guide-003
Old Alternator - 167K Miles
This automotive maintenance tutorial was specifically created to assist owners of the first generation (2001, 2002, 2003, 2004, 2005 & 2006) Acura MDX in changing a weak or failed alternator or "generator" for the 12 volt charging system on the VTEC 3.5 liter V6 engine.

Owners of other Acura or Honda vehicles such as the RDX, ILX, TLX, RLX, TL, CL, RSX, RL, TSX, ZDX, NSX, Integra, Pilot, Accord, Civic, Fit, Clarity, CR-V, CR-Z, HR-V, Odyssey, Element  and Ridgeline with the VTEC 3.5L V6 engine may also find these DIY instructions to be helpful.

The original "OEM" alternator is part number Denso 210-0580 (also known as part # 2100580).

The tools needed to complete this procedure include a flathead screwdriver, a 10mm socket with a 1/4" drive ratchet, a 12mm socket with a 3/8" drive ratchet and a 14mm socket with a long 18" or 24" 1/2" drive breaker bar to release the serpentine belt.



 

I highly recommend buying the high quality OEM Denso 210-0580 alternator that Acura included with the MDX.

Here are a few other compatible replacement alternators with their part numbers: TYC 2-11151, DB Electrical AND0339, Bosch AL1297X, Remy 12723, Discount Starter & Alternator 11151N, ECCPP AND0339, Quality Rebuilders 11151 and the Acura 31100-RJA-A02.

To test your old alternator and battery before purchasing any new parts, I recommend using a digital multimeter tool.

Place the leads of the multimeter on the 12V battery with the engine off. The voltage should be just above 12V such as 12.2V or 12.3V (unless you were driving around with a failing alternator and the battery light lit up on the dash for many miles).

Then start the engine and check the multimeter again. If the alternator is working properly the voltage should be anywhere from above 13V to just over 14V. If the voltage with the engine running is well below 13V, the alternator is failing and should be replaced.

While you are replacing the alternator, I recommend charging the 12V battery with a Battery Tender. I like to attach my Battery Tender Jr. to our car batteries at least once a month to fully charge them since we tend to drive many short trips that can drain the battery and not allow the alternator enough time to fully charge them again.

Acura-MDX-Alternator-Replacement-Guide-004
Remove Oil Dipstick
Acura-MDX-Alternator-Replacement-Guide-005
Oil Dipstick Removed
Acura-MDX-Alternator-Replacement-Guide-006
P/S & Coolant Bottles
My first step was to pull the plastic orange handled oil dipstick out of the engine.

I didn't want to risk breaking the plastic handle while removing or installing the alternator.

Set the dipstick aside in a safe place.

Push a small clean towel or rag into the dipstick port to keep debris from falling into the engine.

For better access to the alternator, you'll need to release the power steering reservoir and the coolant overflow bottle.

Acura-MDX-Alternator-Replacement-Guide-007
Pry Back Retaining Clip
Acura-MDX-Alternator-Replacement-Guide-008
Pull Up Power Steering Reservoir
Acura-MDX-Alternator-Replacement-Guide-009
Coolant Overflow Bottle
Use a flathead screwdriver to gently pry back the release tab on the front of the power steering reservoir.

Lift the P/S reservoir bottle straight off its mounting bracket.

Do not disconnect the hoses.

Then lift the white translucent plastic coolant overflow bottle straight off its mounting bracket.

Acura-MDX-Alternator-Replacement-Guide-010
Pull Up Coolant Reservoir
Acura-MDX-Alternator-Replacement-Guide-011
Bottles Out of the Way
Acura-MDX-Alternator-Replacement-Guide-012
12V Automotive Battery
Move the two bottles away from the pulleys and belt to just behind the passenger side headlight assembly.

Next, move to the 12V automotive battery on the right (driver) side of the engine bay.

Acura-MDX-Alternator-Replacement-Guide-013
Loosen Counterclockwise
Acura-MDX-Alternator-Replacement-Guide-014
Disconnect Negative Cable
Acura-MDX-Alternator-Replacement-Guide-015
Cover & Tuck Away
Loosen the nut on the "-" negative terminal by turning it in the counterclockwise direction with a 10mm socket and a 1/4" drive ratchet.

Pull the negative terminal straight off the "-" battery post.

Wrap the terminal in a small towel and tuck it away on the side of the battery to help prevent accidental electrical contact.

Acura-MDX-Alternator-Replacement-Guide-016
Cover Oil Dipstick Port
Acura-MDX-Alternator-Replacement-Guide-017
Rubber Connector Cover
Acura-MDX-Alternator-Replacement-Guide-018
Output Cable
Then move back to the left front corner of the engine where the alternator is attached.

Pull the large black rubber boot off the main output B+ connector and terminal.

Acura-MDX-Alternator-Replacement-Guide-019
Loosen Counterclockwise
Acura-MDX-Alternator-Replacement-Guide-020
12mm Nut Removed
Acura-MDX-Alternator-Replacement-Guide-021
Pull Off Output Connector
Loosen the nut on the output cable connector by turning it in the counterclockwise direction with a 12mm socket and a 3/8" drive ratchet.

Set the 12mm nut aside in a safe place.

Pull the output cable off the B+ terminal stud.

Acura-MDX-Alternator-Replacement-Guide-022
Alternator Output Stud
Acura-MDX-Alternator-Replacement-Guide-023
Voltage Regulator Plug
Acura-MDX-Alternator-Replacement-Guide-024
Slide Off Rubber Cover
Then locate the external voltage regulator electrical connector that goes to the PCM (powertrain control module) on the right side of the alternator below the B+ main output terminal.

Slide back the grey rubber dust boot to expose the green plastic connector.

Acura-MDX-Alternator-Replacement-Guide-025
Push In Release Tab
Acura-MDX-Alternator-Replacement-Guide-026
Green Connector Removed
Acura-MDX-Alternator-Replacement-Guide-027
Green Plastic Plug
Gently push in the release tab on the front of the connector before sliding it straight out of its socket.

Try to avoid using excessive force. The regulator connector should slide out relatively easily.

Acura-MDX-Alternator-Replacement-Guide-028
Loosen 10mm Bolt
Acura-MDX-Alternator-Replacement-Guide-029
10mm Bolt Removed
Acura-MDX-Alternator-Replacement-Guide-030
Wire Bracket Removed
The two cables are attached to a small metal bracket on the top of the alternator.

Loosen the 10mm bolt that secures the bracket in place by turning it in the counterclockwise direction.

Set the 10mm bolt aside in a safe place.

Acura-MDX-Alternator-Replacement-Guide-031
Wire Loom Retainer
Acura-MDX-Alternator-Replacement-Guide-032
Gently Pry Back Clip
Acura-MDX-Alternator-Replacement-Guide-033
Pull Off Metal Mount
Further back in the engine bay, you'll see another output cable wire loom retainer attached to a bracket.

Gently pull back the release tab and lift the wire loom off the bracket.

Acura-MDX-Alternator-Replacement-Guide-034
Purple Pop Rivet Connector
Acura-MDX-Alternator-Replacement-Guide-035
Squeeze Prongs With Pliers
Acura-MDX-Alternator-Replacement-Guide-036
Wire Retainer Released
Then use a pair of needle nose pliers to release the purple plastic pop rivet that secures the regulator wire loom to the small metal bracket.
Acura-MDX-Alternator-Replacement-Guide-037
Tuck Away Regulator Cable
Acura-MDX-Alternator-Replacement-Guide-038
Tuck Away Output Cable
Acura-MDX-Alternator-Replacement-Guide-039
14mm Socket & Breaker Bar
Move the regulator cable out of the way such as under the left edge of the plastic engine cover.

Move the B+ output cable to just below the cowl and behind the electrical fuse box.

Once both of the electrical cables are safely out of the way, you can move on to releasing the serpentine accessory belt.

Acura-MDX-Alternator-Replacement-Guide-040
Attach Socket To Tensioner
Acura-MDX-Alternator-Replacement-Guide-041
Tensioner Pulley & 14mm
Acura-MDX-Alternator-Replacement-Guide-042
Lift Up Handle - Release Tension

Attach the 14mm socket to an 18" or 24" long 1/2" drive breaker bar.

Place the socket over the bolt head on the tensioner pulley located behind the alternator, below the power steering pulley and just above the small idler pulley.

Firmly lift the breaker bar handle and rotate it back towards the firewall to release the tension on the belt.

Acura-MDX-Alternator-Replacement-Guide-043
Slip Belt Off Alternator
Acura-MDX-Alternator-Replacement-Guide-044
Move Serpentine Belt Back
Acura-MDX-Alternator-Replacement-Guide-045
Alternator Bracket - Front
Very carefully slip the serpentine belt off the alternator pulley.

Avoid placing your fingers in between the belt and any of the pulleys.

Move the serpentine belt back away from the alternator. If you aren't planning on replacing the serpentine belt, try to avoid pulling it off the other pulleys to save yourself time later on.

Next, locate the black metal bracket on the top of the alternator and the two 12mm bolts that hold it into place.

Acura-MDX-Alternator-Replacement-Guide-046
Two 12mm Bolts - Top
Acura-MDX-Alternator-Replacement-Guide-047
Loosen Front Bolt
Acura-MDX-Alternator-Replacement-Guide-048
Front Bolt Loosened
The front lower 12mm bolt is attached to the top of the alternator.

The rear 12mm bolt is attached to the engine's cylinder block.

Loosen the front bolt by turning it in the counterclockwise direction with a 12mm socket and a 3/8" drive ratchet.

Acura-MDX-Alternator-Replacement-Guide-049
Rear Top 12mm Bolt
Acura-MDX-Alternator-Replacement-Guide-050
Loosen 2nd 12mm Bolt
Acura-MDX-Alternator-Replacement-Guide-051
Bottom 14mm Bolt
Then loosen the rear bolt that is situated slightly higher up by turning it in the counterclockwise direction with the 12mm socket and a 3/8" drive ratchet.

Do not fully remove either bolt.

Move to the rear bottom corner of the alternator and locate the larger 14mm bolt.



 

Acura-MDX-Alternator-Replacement-Guide-052
Larger Bolt Below Alternator
Acura-MDX-Alternator-Replacement-Guide-053
Loosen Counterclockwise
Acura-MDX-Alternator-Replacement-Guide-054
Loosening 14mm Bolt
Loosen the bottom bolt by turning it in the counterclockwise direction with a 14mm socket and a 1/2" drive or 3/8" drive ratchet.
Acura-MDX-Alternator-Replacement-Guide-055
Long 14mm Bolt Removed
Acura-MDX-Alternator-Replacement-Guide-056
Long 12mm Front Top Bolt
Acura-MDX-Alternator-Replacement-Guide-057
Remove Top Rear Bolt
Spin out the long 14mm bolt by hand and set it aside in a safe place.

Then remove the two 12mm bolts on the top of the alternator.

The slightly longer silver metal 12mm bolt is attached to the top of the alternator on the front of the black metal bracket.

The shorter bronze / copper / gold colored bolt is attached to the engine block on the rear of the black metal bracket.

Acura-MDX-Alternator-Replacement-Guide-058
Short Rear 12mm & Bracket
Acura-MDX-Alternator-Replacement-Guide-059
Old Alternator Loose
Acura-MDX-Alternator-Replacement-Guide-060
Lift Out Old Alternator
Set the two 12mm bolts and the black metal bracket aside in a safe place.

I was able to easily lift the old alternator out of the engine bay.

If you have trouble lifting out the old alternator, you may need to use a pry bar to loosen it from the lower mounting bracket.

Acura-MDX-Alternator-Replacement-Guide-061
Old Alternator Removed
Acura-MDX-Alternator-Replacement-Guide-062
Worn Out After 167,000 Miles
Acura-MDX-Alternator-Replacement-Guide-063
New Denso Alternator
The original Denso alternator from 2006 lasted for just over 167,000 miles.

So I purchased the OEM quality Denso 210-0580 remanufactured alternator. I'm hoping it will last at least another 150,000 miles.

Acura-MDX-Alternator-Replacement-Guide-064
Remanufactured
Acura-MDX-Alternator-Replacement-Guide-065
Brown Plastic Regulator Socket
Acura-MDX-Alternator-Replacement-Guide-066
Mounting Location
Clear away any debris or dirt on the lower mounting location to make sure the new alternator will rest evenly.
Acura-MDX-Alternator-Replacement-Guide-067
Lower Mounting Bracket
Acura-MDX-Alternator-Replacement-Guide-068
Position New Alternator
Acura-MDX-Alternator-Replacement-Guide-069
Alternator In Mounting Bracket
Carefully lower the new alternator into the engine bay past the coolant hoses.

Push the "ear" at the bottom of the new alternator into the mounting bracket and line up the bolt holes.

Acura-MDX-Alternator-Replacement-Guide-070
Medium Blue Loctite
Acura-MDX-Alternator-Replacement-Guide-071
Spin In Long 14mm Bolt
Acura-MDX-Alternator-Replacement-Guide-072
Top Black Metal Bracket
I chose to place a small amount of Loctite Blue medium strength threadlocker liquid on the three bolts to help prevent them from vibrating loose in the future.

Spin in the long 14mm bolt into the bottom of the alternator a few turns in the clockwise direction by hand to prevent it from becoming cross thread.

I had labeled the correct orientation of the black metal bracket on a paper towel.

Acura-MDX-Alternator-Replacement-Guide-073
Line Up Metal Bracket
Acura-MDX-Alternator-Replacement-Guide-074
Spin In Long Front 12mm Bolt
Acura-MDX-Alternator-Replacement-Guide-075
Spin In Small 12mm Rear Bolt
Lower the black metal bracket down into place on the top front of the new alternator.

Spin in the longer 12mm silver metal bolt into the front of the bracket and through the alternator.

Then spin in the shorter bronze colored 12mm bolt into the hole on the rear of the bracket and into the cylinder block.

Starting the bolts by hand will help prevent them from becoming cross threaded.

Acura-MDX-Alternator-Replacement-Guide-076
Spin In Clockwise
Acura-MDX-Alternator-Replacement-Guide-077
Tighten Lower 14mm Bolt
Acura-MDX-Alternator-Replacement-Guide-078
Tighten the three bolts in the clockwise direction to just past hand tight.
Acura-MDX-Alternator-Replacement-Guide-079
Bottom Bolt Tightened
Acura-MDX-Alternator-Replacement-Guide-080
Tighten Top Front 12mm
Acura-MDX-Alternator-Replacement-Guide-081
Three Bolts Secured
Double check that the bottom 14mm bolt and the two top 12mm bolts are tight before moving on to the next steps.

(If you would like to tighten the bolts with a torque wrench, the service manual values are as follows: 14mm bolt - 33 lb-ft and two 12mm bolts - 16 lb-ft of torque.)

Acura-MDX-Alternator-Replacement-Guide-082
14mm Socket - Belt Tensioner
Acura-MDX-Alternator-Replacement-Guide-083
Output Cable Connector
Acura-MDX-Alternator-Replacement-Guide-084
Output B+ Stud / Post
The next step is to re-attach the serpentine belt to the alternator pulley.

Place the 14mm socket over the tensioner pulley with a long 1/2" drive breaker bar.

Rotate the breaker bar or ratchet handle back towards the windshield.

Carefully slip the serpentine belt over the alternator pulley.

I included a serpentine accessory belt routing diagram just in case you need to re-route the belt over the other pulleys as well.

Acura-MDX-Alternator-Replacement-Guide-085
Lower Connector Over Stud
Acura-MDX-Alternator-Replacement-Guide-086
Spin On 12mm Nut
Acura-MDX-Alternator-Replacement-Guide-087
Tighten 12mm Nut
Lower the ring terminal over the B+ output stud.

Spin on the 12mm nut a few turns by hand in the clockwise direction.

Tighten the nut in the clockwise direction with the 12mm socket and a 3/8" drive ratchet until it is snug.

If you live in a very humid climate, you may choose to apply some dielectric grease to the B+ terminal and ring connector to help prevent corrosion (rust) and ensure a reliable electrical connection.

Acura-MDX-Alternator-Replacement-Guide-088
Push On Rubber Cover
Acura-MDX-Alternator-Replacement-Guide-089
Voltage Regulator Connector
Acura-MDX-Alternator-Replacement-Guide-090
Brown Plastic Socket
Push the rubber dust boot over the output terminal.

Next, route the external voltage cable back into place.

Locate the brown plastic socket on the right (driver) side of the alternator.

Acura-MDX-Alternator-Replacement-Guide-091
Push In Electrical Connector
Acura-MDX-Alternator-Replacement-Guide-092
Purple Wire Retainer
Acura-MDX-Alternator-Replacement-Guide-093
Pop In Purple Pop Rivet
Push the green plastic voltage regulator power plug straight into the socket.

The release button should be situated at the front of the connector facing towards the radiator.

Slide the grey rubber cover over the voltage regulator electrical connector.

Push the purple pop rivet wire loom retainer back into the hole on the black metal bracket attached to the output cable.

Acura-MDX-Alternator-Replacement-Guide-094
Line Up Wire Bracket
Acura-MDX-Alternator-Replacement-Guide-095
Tighten 10mm Bolt
Acura-MDX-Alternator-Replacement-Guide-096
Push On Wire Loom Clip
Attach the cable bracket to the top of the alternator bracket by replacing the 10mm bolt.

Tighten the 10mm bolt in the clockwise direction until it is snug.

Re-attach the retaining clip for the output cable to the bracket near the power steering pump pulley.

Double check that the two electrical cables are properly routed. They should be clear of all the pulleys and serpentine belt.

Acura-MDX-Alternator-Replacement-Guide-097
Lower In P/S Reservoir
Acura-MDX-Alternator-Replacement-Guide-098
P/S Bottle Secured
Acura-MDX-Alternator-Replacement-Guide-099
Push In Coolant Bottle
Lower the power steering fluid reservoir tank into its mounting bracket.

It should "click" securely into place.

Then push the coolant overflow bottle down into its mounting bracket.

Acura-MDX-Alternator-Replacement-Guide-100
Two Bottles Secured
Acura-MDX-Alternator-Replacement-Guide-101
Replace Oil Dipstick
Acura-MDX-Alternator-Replacement-Guide-102
Alternator Replaced
Double check that the coolant overflow bottle and power steering fluid reservoir are securely attached.

Pull the small towel out of the oil dipstick port.

Push the oil dipstick back into place.

Acura-MDX-Alternator-Replacement-Guide-103
"-" Negative Terminal
Acura-MDX-Alternator-Replacement-Guide-104
Tighten 10mm Clockwise
Acura-MDX-Alternator-Replacement-Guide-105
12V Battery Connected
Move to the right side of the engine bay.

Push the negative terminal back on to the "-" battery post.

Tighten the 10mm terminal nut by turning it in the clockwise direction until it is snug.

Try to avoid over tightening the terminal nut to prevent from damaging the battery post which could lead to an acid leak.

Acura-MDX-Alternator-Replacement-Guide-106
Enter Radio Security Code
Acura-MDX-Alternator-Replacement-Guide-107
Test Alternator Output - Multimeter
Acura-MDX-Alternator-Replacement-Guide-108
167,426 Miles 2006 MDX
Since the battery was disconnected, you will need to enter the security code for your stereo.

On some Acura or Honda models, the radio security code will be on a white sticker attached to either the inside or outside of the glove box. Our MDX has a anti-theft radio code card inside the leather binder that contains the owner's manual.

Turn the ignition switch to the "ON" position but do not start the engine. You should see "CODE" displayed on the radio.

Enter the security code into the radio by using the numbered preset radio station buttons "1, 2, 3, 4, 5, 6".

To test that the new alternator is working properly, connect the multimeter leads to the battery with the engine running. The voltage should be anywhere from just above 13 volts to just over 14 volts.

Be sure to record the alternator change in your vehicle's service records.

For more, please check out all of my 2001-2006 Acura MDX DIY Repair & Maintenance Guides.
 

If you found this guide to be helpful, please consider making a small donation by clicking on the PayPal.com "Donate" button located to the right of this paragraph. Thank you!
(Note: I am not a registered charity. Donations are not tax deductible.)

Main Menu       Home       Digital Cameras

Misc. Pictures       Articles       My Blog

 

Copyright 2024 © PaulsTravelPictures.com
 All Rights Reserved ®

Paul's Travel Pictures is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com.

Privacy Policy     About Paul & Author Contact Info